China Customized Aluminum and Steel CNC Machining Gear by Draws gear patrol

Solution Description

Anodized crimson enlargement bolt

Materials

Stainless steel, Brass, Copper, Alloy,Aluminum alloy, Plastic and so on.

Surface treatment

Sprucing, Zinc plating, Nickel plating, Chrome plating, Powder coating, Anodizing, E-coating.

Main equipments

Punching machines, Welding machines, Flame cutting, Laser cutting, Aluminum extrusion, Powder coating lines.

Drawing operation

PDF, JPG, Auto CAD, Pro/Engineer, Solidwork, UG. Etc.

Market

Automotive, Electrical, Building, Furniture,Mechanical, Machine assembly, Computer,

Air industry. OEM/ODM Electronics etc.

Production Range

CNC Turning , CNC Milling, Sheet metallic fabrication, Grinding, Forging, Laser cutting.Die casting etc.

Professional team 

In excess of 10 years experience in metal fabrication.

Delivery time

Strictly according to customer confirmed order.

Package detail

Standard export package or as customers’ specific requirement.

 

CNC part Tolerance +/-.01mm or +/- .04″
CNC part  Quality  one hundred% inspection on essential proportions
Inspection tools 3 axis meansuring equipment for X.Y.Z. Projection meter
Experience Skilled  CNC customized OEM services and skilled worker
Production  CNC element small buy is satisfactory
Ability Produce hundreds of new CNC parts and Millions of CNC parts be exported to all in excess of the planet each year
Packaging PE-bag/Carton-box/ pallet, Personalize bundle obtainable for CNC machining elements
Guide time twenty five times routinely
Phrase of Payment T/T. L/C or as Customer’s request
CNC part Price Aggressive and factroy price tag , reduced cost in china, CNC portion order Quantity is with preferential therapy

 

Company Information
HangZhou Jianqiao Hardware Items Co., Ltd, founded in 2014 and located in HangZhou Metropolis, Guandong Province. With 10 many years ordeals, we target on fixing issues, and aiding customers to create new merchandise.
At Jianqiao if you can aspiration it, we can make it. We are fully commited to aid clients recognize the principles and patterns with help of our engineering and manufacturing benefits that includes projects created of procedures as: CNC turning parts, CNC milling parts,Bending parts, stamping portion,laser reducing parts and so on.

 

Our Providers
RICH EXPERIENCE:
All our staffs and engineers have been engaged in metal fabrication for more than 5 years. Professional technic and management experience help to control the cost and quality.
Great Services:
Our sales team will response all your inquiry within 24 hours. Manufacturing non-standard parts according to your drawings and keep confidentiality for your style.
LOW PRICE:
Factory export directly, reduce intermediate costs.  Reasonable discount depend on your purchase quantity.
PERFECT QUALITY:
Strict quality control from material purchasing to shipments delivery.
Strong technology support, well established QA and QC system.
Evaluation the IGS, STEP or CAD file before machining process, ensure the quality points.
Packaging & Supply:
Packaging Element: According to customer’s ask for
Shipping Element: fifteen working times

 

FAQ:
1.Are you a producer?
–Of course, we are. Warmly welcome to visit our factory at any time.
two.How does the ADL manage the good quality?
–In the course of processing, the operating machine worker inspect the each and every sizes by themselves.
–Soon after finished the initial complete part, will show to QA for total inspection.
–Before shipment, the QA will inspect according to ISO sampling inspection normal for mass manufacturing.
three.How to manage the complains?
–If take place any problems soon after received the products, pls demonstrate us pictures and detail compliants points, we will check out with the generation division and QC depart. Right away and give solving solution. If need re-make, we will organize re-make urgently and ship you new alternative. We will bear all the cost (including transport expense).
four.What’s the payment time period?
–fifty% deposit, 50% harmony by T/T just before shipment when buy volume over 5000USD.
5.What is actually the supply time?
—Normal, 5-7 operating days for sample. 12-thirty working times for mass production.
–If any urgent parts, we can supply preferential processing and handle the shipping and delivery time as you required.
six.What is the regular of package deal?
—Individual Blister plastic box or Bubble Wrap/Pearl Wool, maintain no scratch and damage.

 

US $0.99-2.99
/ Piece
|
1,000 Pieces

(Min. Order)

###

After-sales Service: as Customer Requested
Warranty: a Year
Condition: New
Certification: RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized

###

Customization:

###

Material

Stainless steel, Brass, Copper, Alloy,Aluminum alloy, Plastic and so on.

Surface treatment

Polishing, Zinc plating, Nickel plating, Chrome plating, Powder coating, Anodizing, E-coating.

Main equipments

Punching machines, Welding machines, Flame cutting, Laser cutting, Aluminum extrusion, Powder coating lines.

Drawing operation

PDF, JPG, Auto CAD, Pro/Engineer, Solidwork, UG. Etc.

Industry

Automotive, Electrical, Building, Furniture,Mechanical, Machine assembly, Computer,

Air industry. OEM/ODM Electronics etc.

Production Range

CNC Turning , CNC Milling, Sheet metal fabrication, Grinding, Forging, Laser cutting.Die casting etc.

Professional team 

Over 10 years experience in metal fabrication.

Delivery time

Strictly according to customer confirmed order.

Package detail

Standard export package or as customers’ specific requirement.

###

CNC part Tolerance +/-0.01mm or +/- 0.04"
CNC part  Quality  100% inspection on critical dimensions
Inspection equipment Three axis meansuring machine for X.Y.Z. Projection meter
Experience Professional  CNC customized OEM service and skilled worker
Production  CNC part small order is acceptable
Ability Develop hundreds of new CNC parts and Millions of CNC parts be exported to all over the world annually
Packaging PE-bag/Carton-box/ pallet, Customize package available for CNC machining parts
Lead time 25 days regularly
Term of Payment T/T. L/C or as Customer’s request
CNC part Price Competitive and factroy price , low price in china, CNC part order Quantity is with preferential treatment

###

Company Information
Dongguan Jianqiao Hardware Products Co., Ltd, founded in 2014 and located in Dongguan City, Guandong Province. With 10 years experiences, we focus on solving problems, and helping clients to develop new products.
At Jianqiao if you can dream it, we can make it. We are committed to help clients realize the concepts and designs with support of our engineering and manufacturing advantages that includes projects made of processes as: CNC turning parts, CNC milling parts,Bending parts, stamping part,laser cutting parts and so on.

###

Our Services
RICH EXPERIENCE:
All our staffs and engineers have been engaged in metal fabrication for more than 5 years. Professional technic and management experience help to control the cost and quality.
GOOD SERVICE:
Our sales team will response all your inquiry within 24 hours. Manufacturing non-standard parts according to your drawings and keep confidentiality for your design.
LOW PRICE:
Factory export directly, reduce intermediate costs.  Reasonable discount depend on your order quantity.
PERFECT QUALITY:
Strict quality control from material purchasing to shipments delivery.
Strong technology support, well established QA and QC system.
Evaluation the IGS, STEP or CAD file before machining process, ensure the quality points.
Packaging & Delivery:
Packaging Detail: According to customer’s request
Delivery Detail: 15 working days

###

FAQ:
1.Are you a manufacturer?
–Yes, we are. Warmly welcome to visit our factory at any time.
2.How does the ADL control the quality?
–During processing, the operating machine worker inspect the each sizes by themselves.
–After finished the first whole part, will show to QA for full inspection.
–Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production.
3.How to handle the complains?
–If happen any complaints after got the goods, pls show us photos and detail compliants points, we will check with the production department and QC depart. Immediately and give solving solution. If need re-make, we will arrange re-make urgently and ship you new replacement. We will bear all the cost (including shipping cost).
4.What’s the payment term?
–50% deposit, 50% balance by T/T before shipment when order amount over 5000USD.
5.What’s the delivery time?
—Normal, 5-7 working days for sample. 12-30 working days for mass production.
–If any urgent parts, we can provide preferential processing and control the delivery time as you required.
6.What is the standard of package?
—Separate Blister plastic box or Bubble Wrap/Pearl Wool, keep no scratch and damage.
US $0.99-2.99
/ Piece
|
1,000 Pieces

(Min. Order)

###

After-sales Service: as Customer Requested
Warranty: a Year
Condition: New
Certification: RoHS, GS, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized

###

Customization:

###

Material

Stainless steel, Brass, Copper, Alloy,Aluminum alloy, Plastic and so on.

Surface treatment

Polishing, Zinc plating, Nickel plating, Chrome plating, Powder coating, Anodizing, E-coating.

Main equipments

Punching machines, Welding machines, Flame cutting, Laser cutting, Aluminum extrusion, Powder coating lines.

Drawing operation

PDF, JPG, Auto CAD, Pro/Engineer, Solidwork, UG. Etc.

Industry

Automotive, Electrical, Building, Furniture,Mechanical, Machine assembly, Computer,

Air industry. OEM/ODM Electronics etc.

Production Range

CNC Turning , CNC Milling, Sheet metal fabrication, Grinding, Forging, Laser cutting.Die casting etc.

Professional team 

Over 10 years experience in metal fabrication.

Delivery time

Strictly according to customer confirmed order.

Package detail

Standard export package or as customers’ specific requirement.

###

CNC part Tolerance +/-0.01mm or +/- 0.04"
CNC part  Quality  100% inspection on critical dimensions
Inspection equipment Three axis meansuring machine for X.Y.Z. Projection meter
Experience Professional  CNC customized OEM service and skilled worker
Production  CNC part small order is acceptable
Ability Develop hundreds of new CNC parts and Millions of CNC parts be exported to all over the world annually
Packaging PE-bag/Carton-box/ pallet, Customize package available for CNC machining parts
Lead time 25 days regularly
Term of Payment T/T. L/C or as Customer’s request
CNC part Price Competitive and factroy price , low price in china, CNC part order Quantity is with preferential treatment

###

Company Information
Dongguan Jianqiao Hardware Products Co., Ltd, founded in 2014 and located in Dongguan City, Guandong Province. With 10 years experiences, we focus on solving problems, and helping clients to develop new products.
At Jianqiao if you can dream it, we can make it. We are committed to help clients realize the concepts and designs with support of our engineering and manufacturing advantages that includes projects made of processes as: CNC turning parts, CNC milling parts,Bending parts, stamping part,laser cutting parts and so on.

###

Our Services
RICH EXPERIENCE:
All our staffs and engineers have been engaged in metal fabrication for more than 5 years. Professional technic and management experience help to control the cost and quality.
GOOD SERVICE:
Our sales team will response all your inquiry within 24 hours. Manufacturing non-standard parts according to your drawings and keep confidentiality for your design.
LOW PRICE:
Factory export directly, reduce intermediate costs.  Reasonable discount depend on your order quantity.
PERFECT QUALITY:
Strict quality control from material purchasing to shipments delivery.
Strong technology support, well established QA and QC system.
Evaluation the IGS, STEP or CAD file before machining process, ensure the quality points.
Packaging & Delivery:
Packaging Detail: According to customer’s request
Delivery Detail: 15 working days

###

FAQ:
1.Are you a manufacturer?
–Yes, we are. Warmly welcome to visit our factory at any time.
2.How does the ADL control the quality?
–During processing, the operating machine worker inspect the each sizes by themselves.
–After finished the first whole part, will show to QA for full inspection.
–Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production.
3.How to handle the complains?
–If happen any complaints after got the goods, pls show us photos and detail compliants points, we will check with the production department and QC depart. Immediately and give solving solution. If need re-make, we will arrange re-make urgently and ship you new replacement. We will bear all the cost (including shipping cost).
4.What’s the payment term?
–50% deposit, 50% balance by T/T before shipment when order amount over 5000USD.
5.What’s the delivery time?
—Normal, 5-7 working days for sample. 12-30 working days for mass production.
–If any urgent parts, we can provide preferential processing and control the delivery time as you required.
6.What is the standard of package?
—Separate Blister plastic box or Bubble Wrap/Pearl Wool, keep no scratch and damage.

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China Customized Aluminum and Steel CNC Machining Gear by Draws     gear patrolChina Customized Aluminum and Steel CNC Machining Gear by Draws     gear patrol
editor by czh 2022-11-28